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    Offshore oil and gas platform
    Energy Materials Group
    ISO 9001:2015 · ASTM B117 · NORSOK M-501
    Technical Reference · Coatings

    Fastener Coatings &
    Surface Treatment

    Six coating families, specified by service environment and verified by test data — from Xylan 1424 on subsea flange bolting to hot-dip galvanising on exposed structural steel.

    6
    Coating families
    20+
    Coating systems
    540 °C
    Max service temp
    1,000 h+
    Salt spray (GEOMET)
    energymaterialsgroup.com
    INTRODUCTION

    The Coating Decides the Service Life

    Energy Materials GroupPAGE 02

    A correctly specified fastener in the wrong finish still fails. Coating governs corrosion life, achievable preload and whether a joint can be broken out years later without galling or seizure — and on high-hardness grades the coating process itself can introduce hydrogen embrittlement.

    We supply bolting with the coating engineered to the duty, not selected by whatever is on the shelf. Base material certification is retained after coating, and every coated shipment carries its own coating certificate documenting type, thickness and cure.

    Coefficient of friction varies from roughly 0.10 on a lubricated fluoropolymer to over 0.20 on a bare or phosphated thread. For torque-tension critical joints we supply CoF test data so the joint can be tightened to the correct preload.

    CORROSION
    Salt spray verified to ASTM B117
    FRICTION
    CoF data for tensioned joints
    EMBRITTLEMENT
    Non-plated options for high hardness
    TEMPERATURE
    Systems rated to +540 °C
    Coated industrial stud boltsSubsea equipment requiring coated bolting
    COATING FAMILIES 01–02

    Fluoropolymer & Zinc Flake Systems

    Energy Materials GroupPAGE 03
    01

    PTFE & Xylan Fluoropolymer

    The offshore default. Chemical resistance combined with a low, repeatable coefficient of friction for joints tensioned to a calculated torque.

    SYSTEMSPECIFICATIONSERVICE TEMP
    Xylan 1424 (Blue)Whitford fluoropolymer−195 °C to +260 °C
    Xylan 1070 (Black)Whitford fluoropolymerUp to +285 °C
    PTFE / TeflonGeneric fluoropolymerUp to +260 °C
    MolykoteMoS₂ dry film lubricantUp to +400 °C
    BEST FOR

    Offshore topsides, subsea flange bolting, anti-galling on stainless and nickel alloys

    02

    Zinc Flake & GEOMET

    Applied and cured without electroplating, so there is no hydrogen charging of the steel — the safe choice for high-hardness fasteners.

    SYSTEMSPECIFICATIONSERVICE TEMP
    GEOMET 321 / 500ASTM F1136Up to +300 °C
    Dacromet 320Zinc-aluminium flakeUp to +300 °C
    Mechanically Deposited ZincASTM B695Up to +120 °C
    BEST FOR

    High-strength and structural bolting where embrittlement must be eliminated

    COATING FAMILIES 03–04

    Plated & Galvanised Systems

    Energy Materials GroupPAGE 04
    03

    Electroplated Finishes

    Economical and dimensionally precise. Plated high-hardness fasteners are baked to relieve hydrogen and are specified by grade.

    SYSTEMSPECIFICATIONSERVICE TEMP
    Zinc ElectroplatingASTM B633Up to +120 °C
    Zinc-Nickel PlatingASTM B841Up to +150 °C
    Nickel PlatingASTM B689Up to +250 °C
    Silver PlatingASTM B254 / B700Up to +650 °C
    BEST FOR

    Instrumentation, valve hardware and sheltered atmospheric exposure

    04

    Hot-Dip Galvanising

    The thickest, most robust barrier of any commonly specified fastener coating — the workhorse for exposed structural steelwork.

    SYSTEMSPECIFICATIONSERVICE TEMP
    Hot-Dip GalvanisedASTM A153 / ISO 1461Up to +200 °C
    Zinc PhosphateASTM F1137Up to +150 °C
    Manganese Phosphate + OilRun-in finishUp to +150 °C
    BEST FOR

    Bridges, pipe racks and civil infrastructure with multi-decade design life

    COATING FAMILIES 05–06

    High-Temperature & Pre-Treatment

    Energy Materials GroupPAGE 05
    05

    Ceramic & High-Temperature

    Aluminium-ceramic systems keep protecting beyond the limits of zinc and fluoropolymer, including under insulation.

    SYSTEMSPECIFICATIONSERVICE TEMP
    Sermagard 1105Aluminium-ceramicUp to +540 °C
    Xylar 1 & 2Ceramic-filled coatingUp to +540 °C
    Black OxideConversion coatingUp to +180 °C
    BEST FOR

    Hot piping and vessels at risk of corrosion under insulation, splash-zone bolting

    06

    Pre-Treatment & Passivation

    Stainless and nickel alloys rely on a clean, chromium-rich passive layer. Correct pre-treatment removes free iron and scale.

    SYSTEMSPECIFICATIONSERVICE TEMP
    Pickling & PassivationASTM A380 / A967Per base material
    Shot Blast & DegreaseSurface preparationPer base material
    Bare / Mill FinishUncoatedPer base material
    BEST FOR

    Austenitic, duplex and nickel-alloy fasteners; chemical and desalination service

    SELECTION GUIDE

    Choosing a Coating by Service

    Energy Materials GroupPAGE 06
    SERVICE ENVIRONMENTTYPICAL SPECIFICATION
    Offshore topsides / splash zoneXylan 1424 or Sermagard 1105
    Subsea flange boltingXylan 1424 over Duplex / Inconel base
    High-strength structural, embrittlement riskGEOMET 321/500 or mechanical zinc
    Exposed structural steel, 25-year lifeHot-dip galvanised to ASTM A153
    Hot piping at risk of CUIXylar 1 / 2 or Sermagard 1105
    Sheltered indoor assembliesZinc electroplate to ASTM B633
    Stainless anti-galling assembliesPTFE coating or silver plating
    Chemical / desalination plantPickled & passivated alloy, PTFE where required

    Guidance only. Final coating selection should be confirmed against the project specification, joint design and the client's own corrosion assessment.

    Structural steel infrastructurePower generation turbine hallWater treatment and desalination plant
    CERTIFICATION

    Documentation Supplied With Every Coated Order

    Energy Materials GroupPAGE 07
    01

    EN 10204 3.1 mill test reports for the base material, retained after coating

    02

    Coating certificate stating type, thickness and cure verification

    03

    Salt spray testing to ASTM B117 with hours-to-red-rust reported

    04

    Coefficient of friction test data for torque-tension critical joints

    05

    NORSOK M-501 compatible coating systems for offshore scopes

    06

    RoHS and REACH compliance documentation on request

    Process plant piping and flanged joints
    TRACEABILITY

    Coating is applied after manufacture and does not alter base material properties, so the original EN 10204 3.1 mill test report stays valid. A separate coating certificate is issued alongside it, giving unbroken traceability from heat number to finished fastener.

    Offshore facility at sunset
    Energy Materials Group
    SPECIFY THE COATING WITH US

    Send the Service Conditions.

    Send us your specified coating system and we will supply it certified, bagged and tagged per joint.

    EMAIL
    sales@energymaterialsgroup.com
    PHONE
    +61 7 4055 6928
    ONLINE
    energymaterialsgroup.com