MATERIAL SPECIFICATION

    High Temperature Bolting for Turbines, HRSGs & Fired Heaters

    Superalloys and specialised high-temperature steels engineered to maintain strength, creep resistance, and oxidation resistance at sustained elevated temperatures.

    OVERVIEW

    Material Characteristics

    High temperature alloy fasteners are essential for applications where service temperatures exceed the practical limits of standard carbon and alloy steels. These materials are specifically designed to resist creep, stress relaxation, and high-temperature oxidation over extended service periods.

    Iron-based superalloys like ASTM A453 Grade 660 (A-286) provide a cost-effective solution for temperatures up to 704°C, while nickel-based superalloys such as Waspaloy and Nimonic extend the operating envelope to 870°C and beyond. The critical difference from standard alloy steels is that these materials maintain their bolt load over years of continuous high-temperature service.

    EMG supplies high-temperature fasteners for power generation, refinery, and petrochemical applications with full EN 10204 3.1 certification. Our team provides expert guidance on material selection based on your specific temperature, environment, and stress requirements.

    Service Temp+450°C to +870°C
    Corrosion ResistanceGood to Excellent
    WeldabilityFair to Good

    Key Properties

    Service TemperatureUp to 870°C+
    Creep ResistanceExcellent
    Stress RelaxationMinimal
    Oxidation ResistanceOutstanding
    Typical Tensile690 – 1310 MPa
    Density Range7.85 – 8.44 g/cm³
    Cost Relative to B73 – 20× higher
    SPECIFICATIONS

    Available Grades & Specifications

    We stock and supply the following grades. All materials supplied with EN 10204 3.1 mill test reports and full chemical and mechanical certification.

    DesignationDescription
    ASTM A193 B16Chrome-Moly-Vanadium Steel
    ASTM A453 660 Cl.AA-286 Iron-Based Superalloy
    ASTM A453 660 Cl.BA-286 Iron-Based Superalloy
    ASTM A453 660 Cl.CA-286 Iron-Based Superalloy
    ASTM A453 660 Cl.DA-286 Iron-Based Superalloy
    Waspaloy (N07001)Ni-Cr-Co-Mo Superalloy
    Nimonic 80A (N07080)Ni-Cr-Ti-Al Superalloy
    Nimonic 90 (N07090)Ni-Cr-Co Superalloy
    Hastelloy C-276 (N10276)Ni-Mo-Cr Universal Alloy
    Incoloy 825 (N08825)Ni-Fe-Cr-Mo-Cu Alloy
    Durehete 10551CrMoV Bolting Steel
    Durehete 950High-Temp Bolting Steel
    APPLICATIONS

    Typical Applications

    • Steam turbine casing and flange bolting
    • Gas turbine hot section fasteners
    • HRSG (Heat Recovery Steam Generator) bolting
    • Refinery heater tube hangers and supports
    • Boiler drum and header connections
    • Exhaust manifold and turbocharger fasteners
    • Thermal oxidiser and incinerator components
    • Nuclear reactor pressure vessel bolting
    • Petrochemical reactor and regenerator bolting
    • High-temperature valve bonnet bolting
    PRODUCT RANGE

    Available Fastener Types

    Hex Nuts
    Washers
    Threaded Rod
    Custom Machined Bolting

    ASTM A453 Grade 660 Classes

    A453 660 is available in four classes (A through D) with varying heat treatments and strength levels. Class A (solution treated + aged) and Class D (strain hardened + aged) provide the highest tensile strengths for critical high-temperature joints.

    Creep & Stress Relaxation

    Above 450°C, standard B7 bolts lose clamp load due to stress relaxation. B16, A453, and superalloy grades are specifically designed to maintain bolt load over 100,000+ hours of continuous high-temperature service.

    Power Generation Expertise

    EMG has extensive experience in supplying high-temperature bolting for coal, gas, biomass, and combined-cycle power plants. We understand BS 4882 Durehete specifications and can advise on material selection for UK and international power generation projects.

    COMPLIANCE

    Standards & Documentation

    All high temperature alloys fasteners are supplied with full documentation, EN 10204 3.1 mill test reports, and compliance with relevant industry standards.

    ASTM A193/A193MASTM A453/A453MBS 4882EN 10269ASME BPVC Section IIASTM B637 (718)NACE MR0175ISO 15156

    EN 10204 3.1 Certification

    Third-party verified material test reports with full chemical and mechanical data.

    Heat Number Traceability

    Complete material traceability from mill source through to final delivery.

    PMI Testing

    Positive Material Identification for critical alloy verification.

    ISO 9001 Quality

    Quality management ensuring consistent product quality and compliance.

    FAQ

    Frequently Asked Questions

    Common questions about high temperature alloys fasteners, specifications, and applications.

    At what temperature should I switch from B7 to B16?

    ASTM A193 B16 should be specified when sustained service temperatures exceed 450°C. Above this threshold, B7 bolts experience unacceptable stress relaxation and loss of clamp load. B16's chrome-moly-vanadium composition maintains bolt load over 100,000+ hours at temperatures up to 593°C.

    What are the classes of ASTM A453 Grade 660?

    A453 660 (A-286 superalloy) comes in four classes: Class A (solution treated + aged, 930 MPa), Class B (solution treated, 795 MPa), Class C (hot finished, 690 MPa), and Class D (strain hardened + aged, 860 MPa). Classes A and D provide the highest strengths for critical high-temperature joints.

    What is creep and why does it matter for bolting?

    Creep is the slow, time-dependent deformation of metal under sustained stress at elevated temperatures. In bolted joints, creep causes gradual loss of bolt tension (stress relaxation), leading to flange leaks. High-temperature alloys like A453 660 and Waspaloy are specifically designed to resist creep.

    Can Waspaloy and Nimonic be used for bolts?

    Yes. Waspaloy (Ni-Cr-Co-Mo) and Nimonic 80A/90 (Ni-Cr-Ti-Al) are precipitation-hardened nickel superalloys used for gas turbine and steam turbine bolting at temperatures up to 870°C. They maintain exceptional creep resistance and bolt load retention in continuous high-temperature service.

    GET IN TOUCH

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    Emergency Support

    24/7 availability for critical projects